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introduction ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-1 product features keyed / polarized, prevents mismating lanceless contacts, no damaged tangs or tangled contacts integral cpa protects against accidental unlocking sleeved assembly for contact beam protection provides 50 durability cycles attachment feature on pin housing provides connector clip mounting integral plr provides primary latch reinforcement with no additional assembly sealing of interface and wires provides for environmental integrity resistant to a wide range of chemicals rohs and elv compliant the ampseal 16 connector system is targeted for off- road, heavy duty industrial, recreational and agricultural applications. this wire-to-wire and wire-to-device connector line was designed to meet the rigorous demands of an industry that requires the highest standards in perform- ance. thermoplastic housings (40 ? to +125 ? rated) and silicone seals allow the con- nectors to withstand extreme temperatures and moisture. this connector family will feature the hdsf size 16 pin and socket contacts as a terminal system. these contacts are stamped and formed versions of the screw machined mil-c-39029 contacts. the 2-, 3-, 4-, 6-, 8- and 12-position housings will offer a one-piece assembly for both plug and cap. superseded not the latest revision
engineering notes ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-2
introduction ampseal 16 connector system contact system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-3 product features 1.58 mm pin and socket system per mil-c-39029 lanceless design dual beam socket contact wire size range 0.52.0 mm 2 (2014 awg) wire insulation 1.33.7 mm terminal plating gold or nickel current rating up to 13 amps vibration performance up to 35 gs rohs and elv compliant the hdsf size 1 6 pin and socket contacts system is a stamped and formed version of the screw machine mil-c- 39029 contacts. the tyco electronics size 1 6 contact system offers a thicker and higher performance alloy base metal, providing the following superior benefits over most of the competitive stamped and formed size 1 6 contact systems. 1. increased terminal/ beam strength 2. greater resistance to stress relaxation 3. increased current carrying ability due to lower t-rise (20 %)
size 16 terminal selection guide ampseal 16 connector system contact system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-4 the terminal summary chart can be used as a quick guide to determine the part number for a particular application based on the following: 1) insulation barrel preference; 2) plating preference; 3) wire size; and 4) insulation diameter. size 16 terminal summary chart plating au ni plating au ni insulation diameter range inch mm terminal part number (reeled) wire size (awg) terminal part number (loose-piece) pin with insulation barrel 1924463 -1 -3 20?8 0.050?.107 1.27?.72 1924579 -1 -3 socket with insulation barrel 1924464 -1 -2 20?8 0.050?.107 1.27?.72 1924580 -1 -2 pin with insulation barrel 638078 -1 -3 ? 18?4 ? 0.089?.131 2.26?.33 776300 -1 -2 socket with insulation barrel 776492 -1 -2 ? 18?4 ? 0.089?.131 2.26?.33 776299 -1 -2 pin without insulation barrel 638112 -1 -3 18?4 0.077?.155 1.96?.94 776298 -1 -2 socket without insulation barrel 776491 -1 -2 18?4 0.077?.155 1.96?.94 776297 -1 -2 ? ) 14 awg (sxl) wire not recommended for crimping on terminals with an insulation barrel. the terminal / wire selection for connector wire seal chart can be used as a guide to determine the following: 1) wire size and insulation type; 2) nominal insulation diameter; 3) recommended terminal part number; and 4) recommended connector wire seal. for questions and concerns, please consult a tyco electronics product specialist. size 16 terminal / wire selection for connector wire seal chart wire size (insulation type) insulation diameter (nominal) (mm) (inch) terminal part number (reeled) 1924463 1924464 638078 776492 638112 776491 (pin) (socket) (pin) (socket) (pin) (socket) connector wire seal standard reduced diameter diameter (mm) (mm) 2.183.67 1.302.54 0.5 mm 2 (txl) 1.78 0.070 ?? ? 0.5 mm 2 (gxl) 2.22 0.087 ?? ? 0.5 mm 2 (sxl) 2.55 0.100 ?? ? 20 awg (txl) 1.78 0.070 ?? ? 20 awg (gxl) 2.16 0.085 ?? ? 20 awg (sxl) 2.44 0.096 ?? ? 18 awg (txl) 1.98 0.078 ?? ?? ? 18 awg (gxl) 2.34 0.092 ?????? ? ? 18 awg (sxl) 2.72 0.107 ???? ? 1.0 mm 2 (txl) 2.28 0.090 ?? ? ? 1.0 mm 2 (gxl) 2.72 0.107 ???? ? 1.0 mm 2 (sxl) 3.15 0.124 ???? ? 16 awg (txl) 2.24 0.088 ?? ? ? 16 awg (gxl) 2.62 0.103 ???? ? 16 awg (sxl) 3.05 0.120 ???? ? 2.0 mm 2 (txl) 2.58 0.102 ???? ? 2.0 mm 2 (gxl) 3.02 0.119 ???? ? 2.0 mm 2 (sxl) 3.65 0.144 ?? 14 awg (txl) 2.62 0.103 ???? ? 14 awg (gxl) 2.97 0.117 ???? ? 14 awg (sxl) 3.58 0.141 ?? ? note: insulation diameter (nominal) accuracy not guaranteed.
receptacle contacts (sockets) ampseal 16 connector system contact system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-5 technical features contact material: copper alloy contact finish: gold or nickel wire size range: 0.5 2.0 mm 2 (20 14 awg) insulation diameter: 1.27 3.67 mm current carrying capacity: 13 amps temperature range 40 ? to +125 ? product specification: 108-2184 application specification: 114-13045 material and finish part numbers strip package loose- package applicator hand tool form quantity piece quantity receptacle contacts with wire insulation support wire size range (mm 2 ) (awg) insulation diameter (mm) 0.5?.8 20?8 1.27?.72 copper alloy, gold 1924464-1 4,000 1924580-1 1,000 copper alloy, nickel 1924464-2 4,000 1924580-2 1,000 see application specification 0.8?.0 18?4 2.26?.33 copper alloy, gold 776492-1 4,000 776299-1 1,000 114-13045 copper alloy, nickel 776492-2 4,000 776299-2 1,000 note: all part numbers are rohs and elv compliant. material and finish part numbers strip package loose- package applicator hand tool form quantity piece quantity receptacle contacts without wire insulation support wire size range (mm 2 ) (awg) insulation diameter (mm) 0.8?.0 18?4 2.18?.67 copper alloy, gold 776491-1 4,000 776297-1 1,000 see application specification copper alloy, nickel 776491-2 4,000 776297-2 1,000 114-13045 note: all part numbers are rohs and elv compliant. with wire insulation support without wire insulation support 2.82 2.82 21.59 18.34
pin contacts ampseal 16 connector system contact system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-6 technical features contact material: copper alloy contact finish: gold or nickel wire size range: 0.5 2.0 mm 2 (20 14 awg) insulation diameter: 1.27 3.67 mm current carrying capacity: 13 amps temperature range 40 ? to +125 ? product specification: 108-2184 application specification: 114-13045 material and finish part numbers strip package loose- package applicator hand tool form quantity piece quantity pin contacts with wire insulation support wire size range (mm 2 ) (awg) insulation diameter (mm) 0.5?.8 20?8 1.27?.72 copper alloy, gold 1924463-1 4,000 1924579-1 1,000 copper alloy, nickel 1924463-3 4,000 1924579-3 1,000 see application specification 0.8?.0 18?4 2.26?.33 copper alloy, gold 638078-1 4,000 776300-1 1,000 114-13045 copper alloy, nickel 638078-3 4,000 776300-2 1,000 note: all part numbers are rohs and elv compliant. material and finish part numbers strip package loose- package applicator hand tool form quantity piece quantity pin contacts without wire insulation support wire size range (mm 2 ) (awg) insulation diameter (mm) 0.8?.0 18?4 2.18?.67 copper alloy, gold 638112-1 4,000 776298-1 1,000 see application specification copper alloy, nickel 638112-3 4,000 776298-2 1,000 114-13045 note: all part numbers are rohs and elv compliant. with wire insulation support without wire insulation support 1. 6 23.22 19.91 1. 6
cavity plugs for unsealed cavity ampseal 16 connector system contact system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-7 technical features material: glass reinforced pbt resistant to a wide range of chemicals ul 94-hb rated rohs and elv compliant color part number package quantity contact cavity size (mm) (awg) standard diameter 3.07 16 yellow 776363-1 10,000 reduced diameter 2.55 20 white 776364-1 10,000 15.6 11.65 ? 3.07
engineering notes ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-8
introduction ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-9 product features integral plr provides primary latch reinforcement with no additional assembly keyed / polarized, prevents mismating integral cpa protects against accidental unlocking attachment feature on pin housing provides connector clip mounting resistant to a wide range of chemicals rohs and elv compliant pin housing assemblies are comprised of cap housing with wire seal, wire seal cover, and plr. the single latch design with anti-overstress feature is only one of many additional features. both color coding and physical keying prevents mismating when multiple housings of the same position size are used in the application. the ampseal 16 receptacle and pin housings come fully assembled, offering a one- piece approach for applied cost savings. receptacle housing assemblies consist of the plug housing with both interface and wire seals, wire seal cover, plr & cpa. thermoplastic housings (40 ? to +125 ? rated) and silicone seals allow connec- tors to withstand extreme temperatures and moisture.
1-row sealed receptacle (plug) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-10 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 1-row with standard diameter wire seal no. of positions plr color keying red key a 776427-1 776428-1 1717672-1 gray key b 776427-2 776428-2 2 1717672-2 yellow key c 776427-3 776428-3 1717672-3 green key d 776427-4 776428-4 1717672-4 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 1-row with reduced diameter wire seal no. of positions plr color keying red key a 776522-1 776534-1 2 gray key b 776522-2 776534-2 yellow key c 776522-3 776534-3 green key a 776522-4 776534-4 technical features no. of positions: 2 (1 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 39.85 20.33 36.6 23.47
1-row sealed receptacle (plug) housings (continued) ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-11 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 1-row with standard diameter wire seal no. of positions plr color keying red key a 776429-1 776430-1 1717673-1 gray key b 776429-2 776430-2 3 1717673-2 yellow key c 776429-3 776430-3 1717673-3 green key d 776429-4 776430-4 1717673-4 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 1-row with reduced diameter wire seal no. of positions plr color keying red key a 776523-1 776535-1 3 gray key b 776523-2 776535-2 yellow key c 776523-3 776535-3 green key a 776523-4 776535-4 technical features no. of positions: 3 (1 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 39.95 24.83 36.7 23.47
ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-12 technical features no. of positions: 4 (2 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 39.95 25.33 36.7 26.8 2-row sealed receptacle (plug) housings part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with standard diameter wire seal no. of positions plr color keying red key a 776487-1 776488-1 1717674-1 gray key b 776487-2 776488-2 4 1717674-2 yellow key c 776487-3 776488-3 1717674-3 green key d 776487-4 776488-4 1717674-4 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with reduced diameter wire seal no. of positions plr color keying red key a 776524-1 776536-1 4 gray key b 776524-2 776536-2 yellow key c 776524-3 776536-3 green key a 776524-4 776536-4
2-row sealed receptacle (plug) housings (continued) ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-13 technical features no. of positions: 6 (2 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 39.85 20.33 36.6 30.97 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with standard diameter wire seal no. of positions plr color keying red key a 776433-1 776434-1 1717675-1 6 gray key b 776433-2 776434-2 1717675-2 yellow key c 776433-3 776434-3 1717675-3 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with reduced diameter wire seal no. of positions plr color keying red key a 776531-1 776537-1 1717975-1 6 gray key b 776531-2 776537-2 1717975-2 yellow key c 776531-3 776537-3 1717975-3
2-row sealed receptacle (plug) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-14 technical features no. of positions: 8 (2 4) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 40.05 20.33 36.6 31.5 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with standard diameter wire seal no. of positions plr color keying red key a 776494-1 776495-1 1717676-1 gray key b 776494-2 776495-2 8 1717676-2 yellow key c 776494-3 776495-3 1717676-3 green key d 776494-4 776495-4 1717676-4 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with reduced diameter wire seal no. of positions plr color keying red key a 776532-1 776538-1 8 gray key b 776532-2 776538-2 yellow key c 776532-3 776538-3 green key a 776532-4 776538-4
2-row sealed receptacle (plug) housings (continued) ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-15 technical features no. of positions: 12 (2 6) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 40.05 38.33 36.8 31.5 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with standard diameter wire seal no. of positions plr color keying red key a 776437-1 776538-1 1717677-1 gray key b 776437-2 776538-2 12 1717677-2 yellow key c 776437-3 776538-3 1717677-3 green key d 776437-4 776538-4 1717677-4 part numbers receptacle (plug) housing mating pin (cap) housing sealed receptacle housings 2-row with reduced diameter wire seal no. of positions plr color keying red key a 776533-1 776539-1 1717934-1 gray key b 776533-2 776539-2 12 1717934-2 yellow key c 776533-3 776539-3 1717934-3 green key d 776533-4 776539-4 1717934-4
1-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-16 technical features no. of positions: 2 (1 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row with standard diameter wire seal red key a 776428-1 776427-1 2 gray key b 776428-2 776427-2 yellow key c 776428-3 776427-3 green key d 776428-4 776427-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row with reduced diameter wire seal red key a 776534-1 776522-1 2 gray key b 776534-2 776522-2 yellow key c 776534-3 776522-3 green key d 776534-4 776522-4 18.93 19.6 47.55 no. of positions plr color keying no. of positions plr color keying
1-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-17 technical features no. of positions: 2 (1 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 20.25 19.6 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row ?reversed mounting feature red key a 1717672-1 776427-1 2 gray key b 1717672-2 776427-2 yellow key c 1717672-3 776427-3 green key d 1717672-4 776427-4 no. of positions plr color keying
1-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-18 technical features no. of positions: 3 (1 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row with standard diameter wire seal red key a 776430-1 776429-1 3 gray key b 776430-2 776429-2 yellow key c 776430-3 776429-3 green key d 776430-4 776429-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row with reduced diameter wire seal red key a 776535-1 776523-1 3 gray key b 776535-2 776523-2 yellow key c 776535-3 776523-3 green key d 776535-4 776523-4 no. of positions plr color keying no. of positions plr color keying 19.15 24.1 47.55
1-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-19 technical features no. of positions: 3 (1 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 20.25 24.1 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 1-row ?reversed mounting feature red key a 1717673-1 776429-1 3 gray key b 1717673-2 776429-2 yellow key c 1717673-3 776429-3 green key d 1717673-4 776429-4 no. of positions plr color keying
2-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-20 technical features no. of positions: 4 (2 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 22.45 24.6 47.55 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with standard diameter wire seal red key a 776488-1 776487-1 4 gray key b 776488-2 776487-2 yellow key c 776488-3 776487-3 green key d 776488-4 776487-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with reduced diameter wire seal red key a 776536-1 776524-1 4 gray key b 776536-2 776524-2 yellow key c 776536-3 776524-3 green key d 776536-4 776524-4 no. of positions plr color keying no. of positions plr color keying
2-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-21 technical features no. of positions: 4 (2 2) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 22.6 24.6 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed mounting feature red key a 1717674-1 776487-1 4 gray key b 1717674-2 776487-2 yellow key c 1717674-3 776487-3 green key d 1717674-4 776487-4 no. of positions plr color keying
2-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-22 technical features no. of positions: 6 (2 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.65 24.6 47.55 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with standard diameter wire seal red key a 776434-1 776433-1 6 gray key b 776434-2 776433-2 yellow key c 776434-3 776433-3 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with reduced diameter wire seal red key a 776537-1 776531-1 6 gray key b 776537-2 776531-2 yellow key c 776537-3 776531-3 no. of positions plr color keying no. of positions plr color keying
2-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-23 technical features no. of positions: 6 (2 3) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.8 24.1 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed mounting feature red key a 1717675-1 776433-1 6 gray key b 1717675-2 776433-2 yellow key c 1717675-3 776433-3 no. of positions plr color keying part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed type with reduced diameter wire seal red key a 1717975-1 776531-1 6 gray key b 1717975-2 776531-2 yellow key c 1717975-3 776531-3 no. of positions plr color keying
2-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-24 technical features no. of positions: 8 (2 4) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.65 28.6 47.55 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with standard diameter wire seal red key a 776495-1 776494-1 8 gray key b 776495-2 776494-2 yellow key c 776495-3 776494-3 green key d 776495-4 776494-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with reduced diameter wire seal red key a 776538-1 776532-1 8 gray key b 776538-2 776532-2 yellow key c 776538-3 776532-3 green key d 776538-4 776532-4 no. of positions plr color keying no. of positions plr color keying
2-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-25 technical features no. of positions: 8 (2 4) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.8 28.6 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed mounting feature red key a 1717676-1 776494-1 2 gray key b 1717676-2 776494-2 yellow key c 1717676-3 776494-3 green key d 1717676-4 776494-4 no. of positions plr color keying
2-row sealed pin (cap) housings ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-26 technical features no. of positions: 12 (2 6) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.65 37.6 47.55 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with standard diameter wire seal red key a 776438-1 776437-1 12 gray key b 776438-2 776437-2 yellow key c 776438-3 776437-3 green key d 776438-4 776437-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row with reduced diameter wire seal red key a 776539-1 776533-1 12 gray key b 776539-2 776533-2 yellow key c 776539-3 776533-3 green key d 776539-4 776533-4 no. of positions plr color keying no. of positions plr color keying
2-row sealed pin (cap) housings ?reversed type ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-27 technical features no. of positions: 12 (2 6) positions assembly housing material: glass reinforced pbt wire size range: 2.18 3.67 mm 1.30 2.54 mm (with reduced diameter wire seal) product specification: 108-2184 application specification: 114-13065 ul 94-hb rated resistant to a wide range of chemicals rohs and elv compliant 26.8 37.6 47.15 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed mounting feature red key a 1717677-1 776437-1 12 gray key b 1717677-2 776437-2 yellow key c 1717677-3 776437-3 green key d 1717677-4 776437-4 part numbers pin (cap) housing mating receptacle (plug) housing sealed pin housings 2-row ?reversed type with reduced diameter wire seal red key a 1717934-1 776533-1 12 gray key b 1717934-2 776533-2 yellow key c 1717934-3 776533-3 green key d 1717934-4 776533-4 no. of positions plr color keying no. of positions plr color keying
vertical and 90 backshells ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-28 standard height description part number 2 position / 0 exit / nc 08 1- 2035047-1 3 position / 0 exit / nc 08 1- 2035047-2 4 position / 0 exit / nc 08 1- 2035047-3 6 position / 0 exit / nc 08 1- 2035047-4 4 position / 0 exit / nc 12 1- 2035047-5 6 position / 0 exit / nc 12 1- 2035047-6 8 position / 0 exit / nc 12 1- 2035047-7 12 position / 0 exit / nc 12 1- 2035047-8 8 position / 0 exit / nc 16 1- 2035047-9 12 position / 0 exit / nc 16 1-2035047-0 12 position / 0 exit / nc 20 1-2035047-1 2 position / 90 exit / nc 08 1- 2035048-1 3 position / 90 exit / nc 08 1- 2035048-2 4 position / 90 exit / nc 08 1- 2035048-3 2 position / 90 exit / nc 12 1- 2035048-5 3 position / 90 exit / nc 12 1- 2035048-6 4 position / 90 exit / nc 12 1- 2035048-7 note: all part numbers are rohs and elv compliant. low profile description type part number 2 position / 90 exit / nc 08 plug type 1- 2035366-1 cap type 1- 2098436-1 3 position / 90 exit / nc 08 plug type 1- 2035366-2 cap type 1- 2098436-2 4 position / 90 exit / nc 08 plug type 1- 2035366-7 cap type 1- 2098436-7 6 position / 90 exit / nc 08 plug type 1- 2035366-8 cap type 1- 2098436-8 2 position / 90 exit / nc 12 plug type 1- 2035366-3 cap type 1- 2098436-3 3 position / 90 exit / nc 12 plug type 1- 2035366-4 cap type 1- 2098436-4 4 position / 90 exit / nc 12 plug type 1- 2035366-9 cap type 1- 2098436-9 6 position / 90 exit / nc 12 plug type 1-2035366-0 cap type 1-2098436-0 note: all part numbers are rohs and elv compliant. ampseal 16 vertical and 90 backshells for commercial vehicle markets
backshell matrix ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-29 203 5366-1 776427-all plug assy 2 nc08 2035047-1 ? 2035048-1 ? 776522-all nw7.5 209 8436-1 776428-all cap assy 776534-all 203 5366-2 776429-all plug assy 3 nc08 2035047-2 ? 2035048-2 ? 776523-all nw7.5 209 8436-2 776430-all cap assy 776535-all 203 5366-7 776487-all plug assy 4 nc08 2035047-3 ? 2035048-3 ? 776524-all nw7.5 209 8436-7 776488-all cap assy 776536-all 203 5366-8 776433-all plug assy 6 nc08 2035047-4 ? 776531-all nw7.5 209 8436-8 776434-all cap assy 776537-all 203 5366-3 776427-all plug assy 2 nc12 776522-all nw10 209 8436-3 776428-all cap assy 776534-all 203 5366-4 776429-all plug assy 3 nc12 2035048-6 ? 776523-all nw10 209 8436-4 776430-all cap assy 776535-all 203 5366-9 776487-all plug assy 4 nc12 2035047-5 ? 2035048-7 ? 776524-all nw10 209 8436-9 776488-all cap assy 776536-all 1-2035366-0 776433-all plug assy 6 nc12 2035047-6 ? 776531-all nw10 1-2098436-0 776434-all cap assy 776537-all 776494-all plug assy 8 nc12 2035047-7 ? 776532-all nw10 776495-all cap assy 776538-all 776437-all plug assy 12 nc12 2035047-8 ? 776533-all nw10 776438-all cap assy 776539-all no. of positions conduit size part numbers standard standard low profile mating type straight 90 90 connectors
backshell matrix (continued) ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-30 776427-all plug assy 2 nc16 776522-all nw13 776428-all cap assy 776534-all 776429-all plug assy 3 nc16 776523-all nw13 776430-all cap assy 776535-all 776487-all plug assy 4 nc16 776524-all nw13 776488-all cap assy 776536-all 776433-all plug assy 6 nc16 776531-all nw13 776434-all cap assy 776537-all 776494-all plug assy 8 nc16 1- 2035047-9 ? 776532-all nw13 776495-all cap assy 776538-all 776437-all plug assy 12 nc16 1-2035047-0 ? 776533-all nw13 776438-all cap assy 776539-all 776437-all plug assy 12 nc20 1-2035047-1 ? 776533-all nw17 776438-all cap assy 776539-all note: ? ) backshell available only with latch window. can be used for cap assembly if desired. no. of positions conduit size part numbers standard standard low profile mating type straight 90 90 connectors
mounting clips ampseal 16 connector system housings and connectors section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-31 description part number mounting clip with anti-rotational feature 1924487-2 mounting clip without anti-rotational feature 1924487-1 please call your local tyco electronics representative for personal assistance or visit our website. note: all part numbers are rohs and elv compliant. ampseal 16 mounting clips for commercial vehicle markets
numerical index ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-32 part number page part number page part number page 638078-1 30-4, 0 30-6 0 638078-3 30-4, 0 30-6 0 638112-1 30-4, 0 30-6 0 638112-3 30-4, 0 30-6 0 776297-1 30-4, 0 30-5 0 776297-2 30-4, 0 30-5 0 776298-1 30-4, 0 30-6 0 776298-2 30-4, 0 30-6 0 776299-1 30-4, 0 30-5 0 776299-2 30-4, 0 30-5 0 776300-1 30-4, 0 30-6 0 776300-2 30-4, 0 30-6 0 776363-1 30-7 0 776364-1 30-7 0 776427-1 30-10, 30-16, 30-17 776427-2 30-10, 30-16, 30-17 776427-3 30-10, 30-16, 30-17 776427-4 30-10, 30-16, 30-17 776428-1 30-10, 30-16 776428-2 30-10, 30-16 776428-3 30-10, 30-16 776428-4 30-10, 30-16 776429-1 30-11, 30-18, 30-19 776429-2 30-11, 30-18, 30-19 776429-3 30-11, 30-18, 30-19 776429-4 30-11, 30-18, 30-19 776430-1 30-11, 30-18 776430-2 30-11, 30-18 776430-3 30-11, 30-18 776430-4 30-11, 30-18 776433-1 30-13, 30-22, 30-23 776433-2 30-13, 30-22, 30-23 776433-3 30-13, 30-22, 30-23 776434-1 30-13, 30-22 776434-2 30-13, 30-22 776434-3 30-13, 30-22 776437-1 30-15, 30-26, 30-27 776437-2 30-15, 30-26, 30-27 776437-3 30-15, 30-26, 30-27 776437-4 30-15, 30-26, 30-27 776438-1 30-26 776438-2 30-26 776438-3 30-26 776438-4 30-26 776487-1 30-12, 30-20, 30-21 776487-2 30-12, 30-20, 30-21 776487-3 30-12, 30-20, 30-21 776487-4 30-12, 30-20, 30-21 776488-1 30-12, 30-20 776488-2 30-12, 30-20 776488-3 30-12, 30-20 776488-4 30-12, 30-20 776491-1 30-4, 30-5 0 776491-2 30-4, 30-5 0 776492-1 30-4, 30-5 0 776492-2 30-4, 30-5 0 776494-1 30-14, 30-24, 30-25 776494-2 30-14, 30-24, 30-25 776494-3 30-14, 30-24, 30-25 776494-4 30-14, 30-24, 30-25 776495-1 30-14, 30-24 776495-2 30-14, 30-24 776495-3 30-14, 30-24 776495-4 30-14, 30-24 776522-1 30-10, 30-16 776522-2 30-10, 30-16 776522-3 30-10, 30-16 776522-4 30-10, 30-16 776523-1 30-11, 30-18 776523-2 30-11, 30-18 776523-3 30-11, 30-18 776523-4 30-11, 30-18 776524-1 30-12, 30-20 776524-2 30-12, 30-20 776524-3 30-12, 30-20 776524-4 30-12, 30-20 776531-1 30-13, 30-22, 30-23 776531-2 30-13, 30-22, 30-23 776531-3 30-13, 30-22, 30-23 776532-1 30-14, 30-24 776532-2 30-14, 30-24 776532-3 30-14, 30-24 776532-4 30-14, 30-24 776533-1 30-15, 30-26, 30-27 776533-2 30-15, 30-26, 30-27 776533-3 30-15, 30-26, 30-27 776533-4 30-15, 30-26, 30-27 776534-1 30-10, 30-16 776534-2 30-10, 30-16 776534-3 30-10, 30-16 776534-4 30-10, 30-16 776535-1 30-11, 30-18 776535-2 30-11, 30-18 776535-3 30-11, 30-18 776535-4 30-11, 30-18 776536-1 30-12, 30-20 776536-2 30-12, 30-20 776536-3 30-12, 30-20 776536-4 30-12, 30-20 776537-1 30-13, 30-22 776537-2 30-13, 30-22 776537-3 30-13, 30-22 776538-1 30-14, 30-15, 30-24 776538-2 30-14, 30-15, 30-24 776538-3 30-14, 30-15, 30-24 776538-4 30-14, 30-15, 30-24 776539-1 30-15, 30-26 776539-2 30-15, 30-26 776539-3 30-15, 30-26 776539-4 30-15, 30-26 1717672-1 30-10, 30-17 1717672-2 30-10, 30-17 1717672-3 30-10, 30-17
numerical index ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-33 part number page part number page part number page 1717672-4 30-10, 30-17 1717673-1 30-11, 30-19 1717673-2 30-11, 30-19 1717673-3 30-11, 30-19 1717673-4 30-11, 30-19 1717674-1 30-12, 30-21 1717674-2 30-12, 30-21 1717674-3 30-12, 30-21 1717674-4 30-12, 30-21 1717675-1 30-13, 30-23 1717675-2 30-13, 30-23 1717675-3 30-13, 30-23 1717676-1 30-14, 30-25 1717676-2 30-14, 30-25 1717676-3 30-14, 30-25 1717676-4 30-14, 30-25 1717677-1 30-15, 30-27 1717677-2 30-15, 30-27 1717677-3 30-15, 30-27 1717677-4 30-15, 30-27 1717934-1 30-15, 30-27 1717934-2 30-15, 30-27 1717934-3 30-15, 30-27 1717934-4 30-15, 30-27 1717975-1 30-13, 30-23 1717975-2 30-13, 30-23 1717975-3 30-13, 30-23 1924463-1 30-4, 30-6 0 1924463-3 30-4, 30-6 0 1924464-1 30-4, 30-5 0 1924464-2 30-4, 30-5 0 1924487-1 30-31 1924487-2 30-31 1924579-1 30-4, 30-6 0 1924579-3 30-4, 30-6 0 1924580-1 30-4, 30-5 0 1924580-2 30-4, 30-5 0 2035047-1 30-28, 30-29 2035047-2 30-28, 30-29 2035047-3 30-28, 30-29 2035047-4 30-28, 30-29 2035047-5 30-28, 30-29 2035047-6 30-28, 30-29 2035047-7 30-28, 30-29 2035047-8 30-28, 30-29 2035047-9 30-28, 30-30 1-2035047-0 30-28, 30-30 1-2035047-1 30-28, 30-30 2035048-1 30-28, 30-29 2035048-2 30-28, 30-29 2035048-3 30-28, 30-29 2035048-5 30-28 2035048-6 30-28, 30-29 2035048-7 30-28, 30-29 2035366-1 30-28, 30-29 2035366-2 30-28, 30-29 2035366-3 30-28, 30-29 2035366-4 30-28, 30-29 2035366-7 30-28, 30-29 2035366-8 30-28, 30-29 2035366-9 30-28, 30-29 1-2035366-0 30-28, 30-29 2098436-1 30-28, 30-29 2098436-2 30-28, 30-29 2098436-3 30-28, 30-29 2098436-4 30-28, 30-29 2098436-7 30-28, 30-29 2098436-8 30-28, 30-29 2098436-9 30-28, 30-29 1-2098436-0 30-28, 30-29 disclaimer while tyco electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this catalog, tyco electronics cannot assure that this information is error free. for this reason, tyco electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. tyco electronics reserves the right to make any adjustments to the information at any time. tyco electronics expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. tyco electronics?only obligations are those stated in tyco electronics?standard terms and conditions of sale. tyco electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. users should rely on their own judgment to evaluate the suitability of a product for a certain purpose and test each product for its intended application. in case of any potential ambiguities or questions, please don? hesitate to contact us for clarification. www.tycoelectronics.com www.tycoelectronics.com/automotive amp, ampseal 16, te (logo) and tyco electronics are trademarks of the tyco electronics group of companies and its licensors.
engineering notes ampseal 16 connector system section catalog 1654281-2 . revised 12-2009 . main catalog 1654400-1 chapter 30 issued 3-2010 . all specifications subject to change. consult tyco electronics for latest specifications. 30-34

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